重庆理工大学学报(自然科学) ›› 2023, Vol. 37 ›› Issue (4): 348-358.

• “第 23届流体动力与机电控制工程国际学术会议”专栏 • 上一篇    

不同内齿结构的迷宫流道特性分析和结构优化

朱 正,袁锐波,陈有锦   

  1. 1.昆明理工大学 机电工程学院,昆明 650504; 2.光机电液系统集成与控制研究所,昆明 65050
  • 出版日期:2023-05-06 发布日期:2023-05-06
  • 作者简介:朱正,男,硕士研究生,主要从事管道内流体特性研究,Email:1427869247@qq.com;通信作者 袁锐波,男,博士, 教授,主要从事流体传动与控制,Email:22911979@qq.com。

Characteristic analysis and structure optimization of labyrinth flow channels with different internal tooth structures

  • Online:2023-05-06 Published:2023-05-06

摘要: 通过分析对比在不同条件下、不同内齿结构的灌水器迷宫流道内流场的流动特性 和堵塞成因,得出具有更优抗堵塞性能的流道结构,结合 FLUENT数值模拟,分析在 3种不同内 齿结构(矩形、三角形、弧形)以及不同内齿组合形式(单内齿、双内齿、组合内齿)迷宫流道中的 流速特性和湍动能特性,同时研究在 3种不同的压力条件下(0.06、0.11、0.15MPa)以及 3种不 同粒径颗粒(0.05、0.085、0.130mm)的运移状况等。分析结果表明:相较于其余 8种流道结 构,在抗堵塞性上组合型三角形内齿结构为最优流道结构。对比改进前的组合型三角形内齿流 道,优化改进后,流道流速和湍动能均明显提升,不仅增大了流体在流道中保持和运行湍流状态 的能力,而且提高了低速区的流速和湍动能在流道的范围和数值大小,更加便于颗粒运移,抗堵 塞性能更好。结果表明:流道内各划分区域的流速、湍动能和颗粒运移速率都受流道的结构参 数影响;加入内齿面积的大小影响内齿流道的抗堵塞性能,对比分析仿真模拟的各项数据得出 最优流道内齿组合方式为组合型,最优内齿结构为三角形内齿。

关键词: 灌水器, 不同内齿结构流道, 湍动能, 数值分析, 涡旋区, 抗堵塞

Abstract:

With continuous improvement, drip irrigation technology has gradually been widely used in the field of agricultural planting. The emitter is the core component of the drip irrigation system, and the main reason hindering the development of the emitter is that the structure of the emitter flow path is narrow, which increases the amount of its irrigation time. Simultaneously, blockage occurs. The article reports a study on the flow characteristics and clogging causes of labyrinth channels with different internal tooth structures under different conditions, aiming to find a channel structure with better anti-clogging performance.

This paper uses FLUENT numerical simulation analysis to compare the velocity and turbulent kinetic energy characteristics of three different internal tooth structures (rectangular, triangular and arc) and different internal tooth combinations (single internal teeth, double internal teeth and combined internal teeth), and, combined with the DPM stochastic orbital model, studies the migration under three different pressure conditions (0.06 MPa, 0.11 MPa and 0.15 MPa) and with three different particle sizes (0.05 mm, 0.085 mm and 0.130 mm). The indicators of the hydraulic performance of the emitter are the turbulent kinetic energy of the flow channel, the intensity of the low-turbulent kinetic energy area or low-velocity area in the flow velocity, and the distribution of the dissipation rate of the turbulent kinetic energy of the flow channel; the indicators of the anti-clogging performance of the emitter are based on the fluid-solid. The particle migration path and particle residence time in the flow channel are obtained from the two-phase (DPM stochastic trajectory model) analysis, and the influence of the parameters of the labyrinth flow channel with different internal tooth structures on the performance of the emitter is studied under numerical simulation. Combined with the above analytic conclusions, a labyrinth flow channel with internal teeth is designed with better performance.

The results show that, among different combinations of internal teeth, the combined structure is the best flow channel structure, and the flow channel has the greatest strength in the low turbulent kinetic energy region or low velocity region, indicating that the hydraulic performance of the flow channel is better. However, the migration paths of the large-size particles are fewer, the residence time of the particles in the flow channel is shorter, and the particles are easy to flow out of the flow channel as the water flows so that the flow channel is not easy to be blocked. This study finds that the size of the internal tooth area affects the anti-clogging performance of the internal tooth channel. Combined with the optimal internal tooth combination, the optimal internal tooth structure is triangular (the reference index is consistent with the above-mentioned data). Based on the above research conclusions, it can be seen that the optimal flow channel is a combined triangular internal tooth. On the basis of this research (the reference index is consistent with the above-mentioned data), the improved flow channel not only increases the ability of the fluid to maintain the turbulent state in the flow channel, but also significantly improves the flow velocity and turbulent kinetic energy, making a better particle migration trajectory and better anti-blocking effects.

In conclusion, this study provides valuable insights into the flow characteristics and clogging causes of drippers with different internal tooth structures, and identifies flow channel structures with better clogging resistance. The results of this study may be useful for the design and optimization of dripper structures in irrigation systems.

中图分类号: 

  • TE973