重庆理工大学学报(自然科学) ›› 2023, Vol. 37 ›› Issue (9): 124-133.

• 机械·材料 • 上一篇    下一篇

18CrNiMo76钢超声滚压工艺参数多目标优化及试验研究

刘治华,唐 鹏,郑凌硕   

  1. (1.郑州大学 机械与动力工程学院,郑州 450001; 2.中原内配集团股份有限公司,河南 焦作 454000)
  • 出版日期:2023-10-17 发布日期:2023-10-17
  • 作者简介:刘治华,男,博士,副教授,主要从事机械制造及其自动化研究;Email:liuzhihua@zzu.edu.cn;通信作者 唐鹏, 男,硕士研究生,主要从事机械制造及其自动化研究,Email:tapeng.p20y@foxmail.com。

Multi-objective optimization and experimental study on ultrasonic rolling process parameters of 18CrNiMo7-6 steel

  • Online:2023-10-17 Published:2023-10-17

摘要: 为了改善 18CrNiMo76钢的表面质量,使用自主设计的超声滚压装置对试样进行 超声滚压加工。通过单因素试验和响应面法,研究了工艺参数及其交互作用对 18CrNiMo76钢 表面粗糙度、残余应力和磨损率的影响,并对所建立的二阶响应面回归模型进行显著性检验。 采用满意度函数法对工艺参数进行多目标优化,得到最佳参数为:静压力 269N、滚压次数 4、超 声振幅 7μm。使用最佳工艺参数进行试验验证,试样的表层塑性变形,晶粒细化程度和耐磨性 能得到提高,试验结果的预测误差低于 5%,验证了优化结果的可行性。

关键词: 超声滚压, 18CrNiMo76钢, 工艺参数, 响应面法, 满意度函数

Abstract: To improve the surface quality of 18CrNiMo7-6 steel, samples were processed by ultrasonic rolling with a self-designed ultrasonic rolling device.The effects of process parameters and their interaction on surface roughness, residual stress, and wear rate of 18CrNiMo7-6 steel were studied by single-factor tests and response surface methodology, and the significance of the established second-order response surface regression model was tested. The desirability function method is used to optimize the process parameters, and the optimum process parameters are that the static pressure is 269 N, the number of passes is 4, and the ultrasonic amplitude is 7 μm. The experimental results show that the surface plastic deformation, grain refinement, and wear resistance of the sample were improved, and the errors between experimental values and predicted values were less than 5%, which verified the feasibility of the optimization results.

中图分类号: 

  • TH16